Thomas,
I must say, I’m puzzled by your paraboliod harmonic reflector theory.
I’ve never seen a paraboloid harmonic reflector on Burkes, Susatos, Synwhistles, expensive (or cheap, for that matter) recorders, etc. that I’ve inspected, many of which play beautifully all the way up to the highest notes.
I seriously doubt if the old Generation-type whistles, with the lead fipple plugs, have a paraboloid harmonic reflector either, and I’ve read that the difference between one of those, in good condition, and a modern, plastic-head Generation is like day and night, the old ones are so much better.
What I do find is that the shape of the cavity under the windway of a Generation or Waltons whistlehead is an exact match to the outside shape. The cavity comes to a point at the beak end, and appears to have been designed to keep the thickness of the plastic as uniform as possible to prevent uneven cooling and resultant distortion after injection molding.
The place that distortion would be most likely to ruin the whistle, is the windway floor. In many Sweetones, even with the cavity underneath it hollowed, there are sometimes little indentations on the windway floor where the bottom of the mouthpiece tapers upward and meets the beak. The indentations are the result of the plastic having shrunk down at that spot on cooling after casting.
At that place on the mouthpiece, because of the geometry, it’s impossible to avoid having the plastic thicker. If the plastic under the whole windway were solid all the way from the windway floor to the outside of the whistlehead, I seriously doubt the mass production process would able to produce consistant, accurate results.
I’ve also found that filling that cavity has only improved the voicing of the whistle. I’ve never found that the quality of the upper notes suffers from this. I’ve also found that carefully adjusting the sharpness of the windcutter blade edge and making the windcutter ramp as smooth (polished, if possible) and as perfectly flat as possible strengthens, clarifies and sweetens the upper register, if that’s needed.
Thomas, I have only the highest respect for your experience, and I’m grateful for your willingness to share information. I hope you won’t be unhappy with me if I tell you I’m not in agreement with your theory on this.
Best wishes,
Jerry