reedbiter wrote:Is the leather itself leaking or are the seams of the bellows leaking?
Yes, both.
billh wrote:IMO it can be tricky to re-leather a tacked bellows. Often the tacks will have started splits etc. in the bellows edge, so either you have to get them back into the old holes, or the problem (edge integrity) could get worse. Stapled gussets are possibly not such a problem. It depends a bit on whether the tacks are fat triangular-pronged ones or upholstery tacks with thinner prongs - the latter are less prone to weaken the wood.
I agree that the leather sounds pretty shot. I don't think a vinyl barrier will help much but you could try using a layer of thinned barge cement to glue the old leather to a new thin leather on the inside, rough-surface-to-rough (producing a "double skinned" gusset). That would solve the "leaking through the leather" issue, but then you still have the leaks around the paddles, which may be harder to sort out if the old nail holes have weakened them.
Worst case is you end up with no bellows at all for awhile, so you might want to figure out your Plan B before making the attempt.
Not so sure about 'oiling the leather' - IMO it should be necessary only rarely if at all. Some oils can weaken the glue bond, uh-oh!
Bill
[edited to add: Kelly, given the fact that the bellows has been seasoned before, I agree with Jim and I think his suggestion is well worth a try.]
Jim wrote:Kelly,
If seasoning worked once it may work again.
I'd try the following
Remove the tacks from the bellows. Also remove the hinge.
Using a heavy duty stapler, and heavy duty 3/8” staples, staple around the perimeter of the clappers including the hinge area. Try to leave as little space as possible between the staples. (This should help if the wood is too saturated with oil from the previous seasoning)
Use a hammer to lightly tap the staples in so they are indented into the leather.
You can go to any fabric/yard goods store to buy replacement trim and contact cement it over the staples.
Re-season. After you mix up your seasoning, let it cool to room temperature. It should be the consistency of very thick vaseline. If it is too thin, add more beeswax. (Too thin and it won’t clog up the leaks around the gusset and cause the wet look) Re-heat seasoning in a water bath, remove the valve and pour about a half cup of seasoning through the opening.
Plug the outlet and valve opening and put pressure on the bellows. Keeping pressure on the bellows, rotate the bellows so that the seasoning flows along the joint where the leather meets the wooden clappers. Try to work any remaining seasoning in the bellows into the gusset. Re-apply pressure to force the seasoning into the gusset.
Jim
Hmm, I like both of these suggestions. I don't know which to go with, or if I should just completely replace the leather. There is a place in town that sells all sorts of leather, I'm sure I could find something good there.
I guess I'll start with Jim's suggestion and see how it goes. Thanks again guys!