Terry McGee wrote:
In our dangerously unsustainable world, we can expect more pressure to find alternative materials and processes. I've seen some papers on topics such as compressing and impregnating bamboo fibre to make sustainable and dense materials. Bamboo has the merit of being very fast growing and strong. Can we deploy it to convert some of our excess atmospheric carbon dioxide into Irish flutes?
For me the question is: How far can we afford to stray from the natural? I think that if we are to pursue the use of polymers, it would be a darned good idea to revisit natural lacquer. I don't know anything about Chinese or other East Asian iterations of bamboo-made flutes, but with rare exception the Japanese will lacquer most of their bamboo flutes' interiors, and I think we can all agree that it makes sense given something like bamboo as a flute material. Not only is lacquer an effective moisture barrier, they mix it with clay to make bore perturbations. Lacquer could similarly be applied to birch flutes, too: bore, tone hole and embouchure chimneys; hell, maybe even the whole flute. I don't have enough knowledge to say for sure whether natural lacquer could be used as a binder in compressed-fiber constructions - but if it can, it strikes me as an unnecessary step too far. Apart from requiring some expertise, the main drawback with lacquer (compared to modern convenience) is that it's a time-consuming process, but is that such a big deal? We need to slow down anyway, so ...
Raw urushi lacquer is very expensive and getting harder to come by, so cashew lacquer is a common substitute when the need for traditional prestige materials is less of an issue. While cashew lacquer is somewhat less toxic than urushi when raw, both require some care when using it in the shop. I see that cashew lacquer is now widely available in an air-curing form that eliminates the need for the usual humidified, heated curing rooms, so that's a plus.